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  sanken electric co., ltd. http://www.sanken-ele.co.jp/en/ str-w6735 description the str-w6735 is a quasi-resonant topology ic designed for smps applications. it shows lower emi noise characteristics than conventional pwm solutions, especially at greater than 2 mhz. it also provides a soft-switching mode to turn on the internal mosfet at close to zero voltage (v ds bottom point) by use of the resonant characteristic of primary inductance and a resonant capacitor. the package is a fully molded to-220, which contains the controller chip (mic) and mosfet, enabling output power up to 160 w with a 120 vac input. the bottom-skip function skips the first bottom of v ds and turns on the mosfet at the second bottom point, to minimize an increase of operating frequency at light output load, improving system-level efficiency over the entire load range. there are two standby functions available to reduce the input power under very light load conditions. the first is an auto-burst mode operation, that is internally triggered by periodic sensing, and the other is a manual standby mode, which is executed by clamping the secondary output. in general applications, the manual standby mode reduces the input power further compared to the auto-burst mode. the soft-start mode minimizes surge voltage and reduces power stress to the mosfet and to the secondary rectifying quasi-resonant topology primary switching regulators typical application package: 6-pin to-220 continued on the next page? 28103.30-5 features and benefits ? quasi-resonant topology ic ? low emi noise and soft switching ? bottom-skip operation ? improved system efficiency over the entire output load by avoiding increase of switching frequency ? standby burst mode operation => lowers input power at very light output load condition ? avalanche-guaranteed mosfet ? improves system- level reliability and does not require v dss derating ? 500 v / 0.57 , 160 w (120 vac input) continued on the next page? +b gnd s1 p d d s/gnd v cc s2 lowb gnd for erramp, sanken se series device recommended for si, sanken linear regulator ic recommended 1 1 3 3 7 7 controller (mic) str-w6735 6 6 ocp /bd 4 4 fb rocp erramp ss /olp 5 5 standby on/off standby out cx rx si a b b a
2 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 features and benefits (continued) selection guide part number package packing str-w6735 to-220 bulk, 100 pieces all performance characteristics given are typical values for circuit or system baseline design only and are at the nominal operating voltage and an ambient temperature of +25c, unless oth er wise stated. ? various protections ? improved system-level reliability ? pulse-by-pulse drain overcurrent limiting ? overvoltage protection (bias winding voltage sensing), with latch ? overload protection with latch ? maximum on-time limit diodes during the start-up sequence. various protections such as overvoltage, overload, overcurrent, maximum on-time protections and avalanche-energy-guaranteed mosfet secure good system- level reliability. applications include the following: ? set top box ? lcd pc monitor, lcd tv ? printer, scanner ? smps power supplies description (continued) absolute maximum ratings at t a = 25c parameter symbol terminal conditions rating unit drain current 1 i d peak 1 - 3 single pulse 20 a maximum switching current 2 i dmax 1 - 3 t a = ?20c to 125c 20 a single pulse avalanche energy 3 e as 1 - 3 single pulse, v dd = 99 v, l = 20 mh, i lpeak = 5.8 a 380 mj input voltage for controller (mic) v cc 4 - 3 35 v ss/olp terminal voltage v ssolp 5 - 3 ?0.5 to 6.0 v fb terminal inflow current i fb 6 - 3 10 ma fb terminal voltage v fb 6 - 3 i fb within the limits of i fb ?0.5 to 9.0 v ocp/bd terminal voltage v ocpbd 7 - 3 ?1.5 to 5.0 v mosfet power dissipation 4 p d1 1 - 3 with infinite heatsink 28.7 w without heatsink 1.3 w controller (mic) power dissipation p d2 4 - 3 v cc i cc 0.8 w operating internal leadframe temperature t f ? refer to t op ?20 to 115 c operating ambient temperature t op ? ?20 to 115 c storage temperature t stg ? ?40 to 125 c channel temperature t ch ? 150 c 1 refer to figure 2 2 i dmax is the drain current determined by the drive voltage of the ic and the threshold voltage, v th , of the mosfet 3 refer to figure 3 4 refer to figure 5
3 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 temperature, t f (c) safe operating area temperature derating coefficient (%) 0 20 40 60 80 100 0 255075100125150 drain-to-source voltage, v ds (v) drain current, i d (a) 10.00 20.00 0.10 1.00 0.01 100.00 10 100 1000 1 1 ms 0.1 ms current limit due to r ds(on) refer to figure 1 for mosfet soa temperature derating coefficient figure 1 ? mosfet safe operating area derating curve figure 2 ? mosfet safe operating area drain current versus voltage at t a = 25c, single pulse d s/gnd ocp/bd v cc fb start stop burst r s q reg& iconst ovp drive reg protection latch s r q fb ocp bsd bd bottom selector counter ss/olp olp delay s r q osc maxon soft start burst control burst control 4 + - + - + - + - + - + - 1 3 6 7 5 terminal list table number name description functions 1 d drain mosfet drain 2 nc clipped no connection 3 s/gnd source/ground terminal mosfet source and ground 4 vcc power supply terminal input of power supply for control circuit 5 ss/olp soft start/overload protection terminal input to set delay for overload protection and soft start operation 6 fb feedback terminal input for constant voltage control and burst (intermittent) mode oscillation control signals 7 ocp/bd overcurrent protection/bottom detection input for overcurrent detection and bottom detection signals
4 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 channel junction temperature, t j (c) e as temperature derating coefficient (%) 0 20 40 60 80 100 25 50 75 100 125 150 time, t (s) transient thermal resistance, r q jc (c/w) 0.001 0.010 0.100 1.000 10.000 100 10 10m 1m 100m 1 ambient temperature, t a (c) power dissipation, p d1 (w) 0 5 10 15 20 25 30 0 20 40 60 80 100 120 140 160 p d1 = 1.3 w at t a 25c without heatsink with infinite heatsink p d1 = 28.7 w at t a 25c figure 3 ? mosfet avalanche energy derating curve figure 4 ? transient thermal resistance figure 5 ? mosfet power dissipation versus temperature
5 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 electrical characteristics characteristic symbol terminals min. typ. max. units electrical characteristics for controller (mic) 1 , valid at t a = 25c, v cc = 20 v, unless otherwise specified power supply start-up operation operation start voltage v cc(on) 4 - 3 16.3 18.2 19.9 v operation stop voltage v cc(off) 4 - 3 8.8 9.7 10.6 v circuit current in operation i cc(on) 4 - 3 ? ? 6 ma circuit current in non-operation i cc(off) 4 - 3 ? ? 100 a oscillation frequency f osc 1 - 3 19 22 25 khz soft start operation stop voltage v ssolp(ss) 5 - 3 1.1 1.2 1.4 v soft start operation charging current i ssolp(ss) 5 - 3 ?710 ?550 ?390 a normal operation bottom-skip operation threshold voltage 1 v ocpbd(bs1) 7 - 3 ?0.720 ?0.665 ?0.605 v bottom-skip operation threshold voltage 2 v ocpbd(bs2) 7 - 3 ?0.485 ?0.435 ?0.385 v overcurrent detection threshold voltage v ocpbd(lim) 7 - 3 ?0.995 ?0.940 ?0.895 v ocp/bdocp/bd terminal outflow current i ocpbd 7 - 3 ?250 ?100 ?40 a quasi-resonant operation threshold voltage 1 v ocpbd(th1) 7 - 3 0.28 0.40 0.52 v quasi-resonant operation threshold voltage 2 v ocpbd(th2) 7 - 3 0.67 0.80 0.93 v fb terminal threshold voltage v fb(off) 6 - 3 1.32 1.45 1.58 v fb terminal inflow current (normal operation) i fb(on) 6 - 3 600 1000 1400 a standby operation standby operation start voltage v cc(s) 4 - 3 10.3 11.1 12.7 v standby operation start voltage interval v cc(sk) 4 - 3 1.10 1.35 1.75 v standby non-operation circuit current i cc(s) 4 - 3 ? 20 56 a fb terminal inflow current, standby operation i fb(s) 6 - 3 ? 4 14 a fb terminal threshold voltage, standby operation v fb(s) 6 - 3 0.55 1.10 1.50 v minimum on time t on(min) 1 - 3 ? 0.75 1.20 s maximum on time t on(max) 1 - 3 27.5 32.5 39.0 s protection operation overload protection operation threshold voltage v ssolp(olp) 5 - 3 4.0 4.9 5.8 v overload protection operation charging current i ssolp(olp) 5 - 3 ?16 ?11 ?6 a overvoltage protection operation voltage v cc(ovp) 4 - 3 25.5 27.7 29.9 v latch circuit holding current 2 i cc(h) 4 - 3 ? 45 140 a latch circuit release voltage 2 v cc(la.off) 4 - 3 6.0 7.2 8.5 v electrical characteristics for mosfet , valid at t a = 25c, unless otherwise specified drain-to-source breakdown voltage v dss 1 - 3 500 ? ? v drain leakage current i dss 1 - 3 ? ? 300 a on resistance r ds(on) 1 - 3 ? ? 0.57 switching time t f 1 - 3 ? ? 400 ns thermal resistance r cf channel to internal frame ? ? 1.55 c/w 1 current polarity with respect to the ic: positive current indicates current sink at the terminal named, negative current indica tes source at the terminal named. 2 latch circuit refers to operation during overload protection or overvoltage protection.
6 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 electrical characteristics test conditions* parameter test conditions v cc (v) measure- ment circuit operation start voltage vcc voltage at which oscillation starts. 0 20 1 operation stop voltage vcc voltage at which oscillation stops. 20 8.8 circuit current in operation inflow current flowing into power supply terminal in oscillation. 20 circuit current in non-operation inflow current flowing into power supply terminal prior to oscillation. 15 oscillation frequency oscillating frequency ( f osc = 1 / t ). 20 soft start operation stop voltage ss/olp terminal voltage at which iss/olp reach ?100 a by raising the ss/olp terminal voltage from 0 v gradually. 20 5 soft start operation charging current ss/olp terminal charging current (ss/olp terminal voltage = 0 v). bottom-skip operation threshold voltage 1 input 1 s pulse width, as shown in waveform 1, to ocp/bd terminal twice after v 1-3 rises. after that, offset the input waveform gradually from 0 v in the minus direction. measurment of the offset voltage v ocpbd(bs1) is taken when the v 1-3 start-to-fall point switches from two- pulses-after to one-pulse-after. 20 3 bottom-skip operation threshold voltage 2 after measuring v ocpbd(bs1) , as shown in waveform 2, offset the input waveform gradually. measurment of the offset voltage v ocpbd(bs2) is taken when the v 1-3 start-to-fall point switches from two-pulses-after to one-pulse-after. overcurrent detection threshold voltage ocp/bd terminal voltage at which oscillation stops by lowering the ocp/bd terminal voltage from 0 v gradually. 20 2 ocp/bdocp/bd terminal outflow current ocp/bd terminal outflow current (ocp/bd terminal voltage = ?0.95 v). quasi-resonant operation threshold voltage 1 ocp/bd terminal voltage at which oscillation starts with setting the ocp/bd terminal voltage at 1 v, and then lowering the voltage gradually. quasi-resonant operation threshold voltage 2 ocp/bd terminal voltage at which oscillation stops by raising the ocp/bd terminal voltage from 0 v gradually. fb terminal threshold voltage fb terminal voltage at which oscillation stops by raising the fb terminal voltage from 0 v gradually. 20 4 fb terminal inflow current (normal operation) fb terminal inflow current (fb terminal voltage = 1.6 v). 20 standby operation start voltage v cc voltage at which i cc reaches 1 ma (fb terminal voltage = 1.6 v). 0 15 standby operation start voltage interval specified by v cc(sk) = v cc(s) ? v cc(off) .? standby non-operation circuit current inflow current flowing into power supply terminals prior to oscillation (fb terminal voltage = 1.6 v). 10.2 fb terminal inflow current, standby operation fb terminal inflow current (fb terminal voltage = 1.6 v). 10.2 fb terminal threshold voltage standby operation fb terminal voltage at which oscillation starts by raising the fb terminal voltage from 0 v gradually. 15 minimum on time waveform between terminals 1 and 3 at low. 20 6 maximum on time waveform between terminals 1 and 3 at low. 20 1 overload protection operation threshold voltage ss/olp terminal voltage at which oscillation stops. 20 5 overload protection operation charging current ss/olp terminal charging current (ss/olp terminal voltage = 2.5 v). ? overvoltage protection operation voltage v cc voltage at which oscillation stops. 0 30 1 latch circuit holding current inflow current at v cc(off) ? 0.3; after ovp operation. v cc(off) ? 0.3 latch circuit release voltage v cc voltage at which i cc reaches 20 a or lower by decreasing v cc after ovp operation. 30 6 *oscillating operation is specified with a rectangular waveform between terminals 1 and 3.
7 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 9y 9? 9 99a9? a a 10v 100  ? t 4.7k  v cc i cc t on v v 10 9? 90 9? tf ds/gndvcc ss/olp fb ocp/bd 50 9? 0.1 ? f 9y 9? 9 99a9? 10v 100  4.7k  v cc 20v d s/gnd vcc ss/olp fb ocp/bd 0.1 ? f 9y 9? 9 99a9? 10v 100  4.7k  v cc 20v d s/gnd vcc ss/olp fb ocp/bd 0.1 ? f measurement circuit 1 measurement circuit 2 measurement circuit 3
8 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 measurement circuit 4 measurement circuit 6 measurement circuit 5 9y 9? 9 99a9? a a 10v 100  4.7k  v cc v v d s/gnd vcc ss/olp fb ocp/bd 0.1 ? f a a v v 9y 9? 9 99a9? 10v 100  v cc 20v d s/gnd vcc ss/olp fb ocp/bd a a v v 9y 9? 9 99a9? 10v 100  4.7k  v cc 20v ds/gndvcc ss/olp fb ocp/bd 0.1 ? f t on 9? min 9? 9v osc1 v1-3 5v osc1 200 :* 500ns
9 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 9y 9?999a9? mosfet mosfet measuring equipment v dss i dss d s/gnd vcc ss/olp fb ocp/bd avalanche energy tester i l v ds 9y 9? 9 99a9? v cc ds/gndvcc ss/ olp fb oc p/ bd t1 v ds peak v dd i l 0 30v v cc 0 v ds ? i ds 9y 9? 9 99a9? 0.1 ? f ds/gndvcc ss/olp fb ocp/bd 4.7k  r ds(on)= v ds(on)/ i ds 20v v ds(on) measurement circuit 7 measurement circuit 9 measurement circuit 8 () dd ds ds as v peak v peak v i l peak l e ? ? ? ? = 2 2 1 equation for calculation of avalanche engery, e as ; to be adjusted for i l peak = 5.8 a
10 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 v ds v ocp/bd gnd v ocpbd(bs1) v ocpbd(bs2) gnd v ds v ocp/bd waveform 2 waveform 1
11 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 package dimensions, to-220 10.0 0.2 4.2 0.2 2.8 0.2 ?3.2 0.2 2.6 0.1 (2r1) terminal dimension at case surface 5.08 0.6 1.74 +0.2 ?0.1 1.34 +0.2 ?0.1 0.45 +0.2 ?0.1 16.9 0.3 10.4 0.5 5.0 0.5 7.9 0.2 4 0.2 2.8 max (5.4) gate burr branding xxxxxxxx xxxxxxxx gate burr: 0.3 mm (max.) terminal core material: cu terminal treatment: ni plating and solder dip heat sink material: cu heat sink treatment: ni plating leadform: 2003 weight (approximate): 2.3 g dimensions in millimeters drawing for reference only branding codes (exact appearance at manufacturer discretion): 1st line, type: w6735 2nd line, lot: ymdd r where: y is the last digit of the year of manufacture m is the month ( 1 to 9, o, n, d ) dd is the 2-digit date r is the manufacturer registration symbol 1234567 terminal dimensions at case surface 6p1.27 0.15 = 7.62 0.15 terminal dimension at lead tips
12 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 because reliability can be affected adversely by improper storage environments and handling methods, please observe the following cautions. cautions for storage ? ensure that storage conditions comply with the standard temperature (5c to 35c) and the standard relative humidity (around 40% to 75%); avoid storage locations that experience extreme changes in temperature or humidity. ? avoid locations where dust or harmful gases are present and avoid direct sunlight. ? reinspect for rust on leads and solderability of the products that have been stored for a long time. cautions for testing and handling when tests are carried out during inspection testing and other standard test periods, protect the products from power surges from the testing device, shorts between the product pins, and wrong connections. ensure all test parameters are within the ratings specified by sanken for the products. remarks about using silicone grease with a heatsink ? when silicone grease is used in mounting the products on a heatsink, it shall be applied evenly and thinly. if more silicone grease than required is applied, it may produce excess stress. ? volatile-type silicone greases may crack after long periods of time, resulting in reduced heat radiation effect. silicone greases with low consistency (hard grease) may cause cracks in the mold resin when screwing the products to a heatsink. our recommended silicone greases for heat radiation purposes, which will not cause any adverse effect on the product life, are indicated below: type suppliers g746 shin-etsu chemical co., ltd. yg6260 momentive performance materials inc. sc102 dow corning toray co., ltd. cautions for mounting to a heatsink ? when the flatness around the screw hole is insufficient, such as when mounting the products to a heatsink that has an extruded (burred) screw hole, the products can be damaged, even with a lower than recommended screw torque. for mounting the products, the mounting surface flatness should be 0.05 mm or less. ? please select suitable screws for the product shape. do not use a flat-head machine screw because of the stress to the products. self-tapping screws are not recommended. when using self-tapping screws, the screw may enter the hole diagonally, not vertically, depending on the conditions of hole before threading or the work situation. that may stress the products and may cause failures. ? recommended screw torque: 0.588 to 0.785 n m (6 to 8 kgf cm). ? for tightening screws, if a tightening tool (such as a driver) hits the products, the package may crack, and internal stress fractures may occur, which shorten the lifetime of the electrical elements and can cause catastrophic failure. tightening with an air driver makes a substantial impact. in addition, a screw torque higher than the set torque can be applied and the package may be damaged. therefore, an electric driver is recommended. when the package is tightened at two or more places, first pre-tighten with a lower torque at all places, then tighten with the specified torque. when using a power driver, torque control is mandatory. soldering ? when soldering the products, please be sure to minimize the working time, within the following limits: 2605c 101 s (flow, 2 times) 38010c 3.50.5 s (soldering iron, 1 time) ? soldering should be at a distance of at least 2.0 mm from the body of the products. electrostatic discharge ? when handling the products, the operator must be grounded. grounded wrist straps worn should have at least 1 m of resistance from the operator to ground to prevent shock hazard, and it should be placed near the operator. ? workbenches where the products are handled should be grounded and be provided with conductive table and floor mats. ? when using measuring equipment such as a curve tracer, the equipment should be grounded. ? when soldering the products, the head of soldering irons or the solder bath must be grounded in order to prevent leak voltages generated by them from being applied to the products. ? the products should always be stored and transported in sanken shipping containers or conductive containers, or be wrapped in aluminum foil.
13 sanken electric co., ltd. 28103.30-5 quasi-resonant topology primary switching regulators str-w6735 ? the contents in this document are subject to changes, for improvement and other purposes, without notice. make sure that this is the latest revision of the document before use. ? application and operation examples described in this document are quoted for the sole purpose of reference for the use of the prod- ucts herein and sanken can assume no responsibility for any infringement of industrial property rights, intellectual property r ights or any other rights of sanken or any third party which may result from its use. ? although sanken undertakes to enhance the quality and reliability of its products, the occurrence of failure and defect of se micon- ductor products at a certain rate is inevitable. users of sanken products are requested to take, at their own risk, preventativ e measures including safety design of the equipment or systems against any possible injury, death, fires or damages to the society due to device failure or malfunction. ? sanken products listed in this document are designed and intended for the use as components in general purpose electronic equ ip- ment or apparatus (home appliances, office equipment, telecommunication equipment, measuring equipment, etc.). when considering the use of sanken products in the applications where higher reliability is required (transportation equipment and its control systems, traffic signal control systems or equipment, fire/crime alarm systems, various safety devices, etc.), and whenever long life expectancy is required even in general purpose electronic equipment or apparatus, please contact your nearest sanken sales representative to discuss, prior to the use of the products herein. the use of sanken products without the written consent of sanken in the applications where extremely high reliability is requi red (aerospace equipment, nuclear power control systems, life support systems, etc.) is strictly prohibited. ? in the case that you use sanken products or design your products by using sanken products, the reliability largely depends on the degree of derating to be made to the rated values. derating may be interpreted as a case that an operation range is set by dera ting the load from each rated value or surge voltage or noise is considered for derating in order to assure or improve the reliability. in general, derating factors include electric stresses such as electric voltage, electric current, electric power etc., environmental stres ses such as ambient temperature, humidity etc. and thermal stress caused due to self-heating of semiconductor products. for these stress es, instantaneous values, maximum values and minimum values must be taken into consideration. in addition, it should be noted that since power devices or ic's including power devices have large self-heating value, the de gree of derating of junction temperature affects the reliability significantly. ? when using the products specified herein by either (i) combining other products or materials therewith or (ii) physically, ch emically or otherwise processing or treating the products, please duly consider all possible risks that may result from all such uses in advance and proceed therewith at your own responsibility. ? anti radioactive ray design is not considered for the products listed herein. ? sanken assumes no responsibility for any troubles, such as dropping products caused during transportation out of sanken's dis tribu- tion network. ? the contents in this document must not be transcribed or copied without sanken's written consent.


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